How to Build a Battery Bank for a Solar Panel System?

Posted by Armin Nalavi on

Are you considering the addition of a battery bank to your solar panel system? Whether you're an enthusiast in the field of renewable energy or a newcomer exploring sustainable power options, this guide is designed to assist you in understanding the process.

In this article, we'll provide you with a detailed, step-by-step walkthrough for creating a battery bank that complements your solar setup. This DIY battery bank project allows you to harness solar energy more efficiently. Let's dive into the key considerations and steps to help you build your own battery bank.

First, Do You Even Need a Battery Bank?

This question can not be answered with a definitive yes or no answer. Although the battery bank is valuable and beneficial, it is not always a must-have component in the system.

For example, in grid-tied systems, the grid works like a giant battery connected to solar panels. The grid provides the needed electricity when solar panels can not produce enough. 

In some places, energy production works both ways, called Net metering programs. In a net metering system, extra electricity will be transferred into the grid for incentives or credits in these programs.

DIY Battery Bank in Canada

Where is a Battery Bank Essential?

In almost all types of solar systems, there is a benefit to having a battery bank. Even if you participate in a net metering program, a hybrid solar battery bank will have many benefits.

At first, in these systems, the system will store excess electricity in the battery banks until the batteries are fully charged. Then you can transfer the extra electricity to the grid and make money from your solar panel system. In addition, when solar panels are not producing enough power, battery storage will provide the needed power. 

Furthermore, a battery power bank is essential when grid connection is non-existent or weak. In off-grid systems like Kanwata Outfitters, storing the extra production of solar energy in a battery backup system is crucial. Now that we have covered the importance of a battery bank let’s start building one!

Step 1 What Kind of Battery is Best For You?

Before going into details, you need to decide between getting Lead-Acid or Lithium-ion batteries. There are advantages and benefits to using each type of battery. You can learn more about them in our blog post on "Batteries That Work Best In Cold Weather"

A lithium battery bank will be lighter and take less space with more Depth of discharge. However, lithium batteries are sensitive to charging in cold temperatures and must be kept in a warmer place.

On the other hand, Lead-Acid batteries do not need extra attention in colder times and are much cheaper. However, Lead-acid batteries are less efficient, with less than 50% efficiency. And have a life span of around five years, where Lithium batteries often last longer than 12-15 years.

Volts Energy Experts' Recommendations

#1 Battle Born Batteries: The Top Choice for Harsh Weather Conditions

Battle Born Batteries are a standout choice, especially if you anticipate dealing with extreme weather conditions. These batteries are renowned for their resilience in challenging environments, making them an excellent fit for locations prone to cold temperatures. Additionally, Battle Born Batteries offer exceptional durability and a longer lifespan, ensuring reliable power for your solar panel system.

Battleborn 100Ah 12V LiFePO4 Deep Cycle Battery

#2 Victron Energy Batteries

Victron Energy batteries are another reliable option, known for their performance and efficiency. While they may not be as specialized for harsh weather as Battle Born, they provide a robust solution for various solar applications.

Victron Energy LiFePO4 Battery 12,8V 160Ah Smart

#3 Pylontech Batteries

Pylontech batteries offer advanced features and are suitable for users seeking a high-tech energy storage solution. While they may not be specifically designed for extreme cold, they provide a dependable choice for solar power enthusiasts.

Pylontech Batteries Collection
#4 Zendure Batteries

Zendure lithium batteries stand out for their exceptional performance in demanding conditions, including extreme cold. Engineered with advanced thermal management, they maintain efficiency and reliability even in temperatures as low as -4°F (-20°C).

Their high energy density allows for compact and lightweight designs, delivering significant power without occupying much space. With a long cycle life and a sophisticated Battery Management System (BMS) ensuring optimal safety and longevity, Zendure batteries are an excellent choice for users needing dependable and scalable energy solutions in challenging environments.

When choosing your battery, consider your specific climate and requirements. If you're dealing with severe cold, top lithium batteries we discussed, stand out as the ideal choice, ensuring your solar panel system operates smoothly, even in the harshest of conditions.

 Once you have decided on the Battery, we can move to the next step.

Step 2 What Battery Bank Capacity Do You Need? 

We often recommend a battery capacity that provides at least 12-24 hours of autonomy. Autonomy in solar panel systems is required as a safety measure. Suppose solar panels fail to produce the needed power. The battery bank will provide you with at least 12-24 hours of uninterrupted electricity until the problem is resolved.

To calculate the required Battery bank capacity for 24 hours of autonomy. First, find how much power you consume each hour and then multiply this number by 24. Always make room for some error by multiplying the final number by 1.25, so the capacity is 25% higher.

Let's assume that the average off-grid household uses 15kWh of electricity. This number means that your parallel or series connection batteries must produce 15kWh. 

Step 3 How many Batteries do you Need?

After deciding on the battery, you can calculate the nominal battery power by multiplying the battery voltage by its capacity. We will use this accessible energy to find how many connecting batteries are required to produce autonomous power.

Let’s look at the examples below:small off grid house battery bank with Relion RB100Ah

A small off-grid house uses approximately 15 kWh a day. Using the power of each Relion 100Ah battery, we can use a battery bank of 10 to 15 batteries for 12 to 24 hours of autonomy. Also, you can use a battery with a higher capacity like Relion 200 or 300 Ah to use fewer batteries in your battery bank.Large off-grid house with high capacity battery of LBS

We recommend using batteries with higher capacity for larger off-grid systems such as lithium battery solution 12.88V - 271 Ah. These batteries can make a lighter and smaller battery bank with a higher accessible power.

Step 4 Assembly and Install the Battery Bank

If you have decided to use Lithium batteries, it is best to keep them in a warmer place, where the batteries are safe from below zero temperatures. Otherwise, while using Lead-acid batteries, we usually recommend a place where battery acid spill wouldn’t cause damage to the building or surroundings.

Once you know which battery and exactly how many of them you need, you can start building your battery bank. A few additional components, like a BMV battery monitor for checking on battery status at all times and a Victron Energy Lynx distributor, are great additions to your battery bank. You can consult with one of our project managers. 

Step 5 How to Connect The Batteries in a Power Bank? (Series vs. Parallel)

Connection batteries in series or parallel entirely depend on your usage and your required output. Connecting batteries in series from the Negative terminal of one battery to the positive terminal of another will result in higher voltage without changes in the amp-hour capacity of the system. On the other hand, connecting batteries in parallel will add up the amp-hour capacity without changing the voltage. 

Batteries must be of the same voltage when connecting in parallel and amp-hour when connecting in series. It is best to use the same battery when connecting in series or parallel batteries l for the best results.

Both Parallel and Series will provide similar run times; however, series connections can be considered more efficient due to higher voltage, which allows the transfer of electricity for longer distances with high voltage cables.

Best Lithium Batteries in Canada

Conclusion

While battery banks may not always be necessary in solar panel systems, well-chosen batteries can significantly enhance your solar energy experience. They are essential in genuinely off-grid systems and provide a backup power source in grid-tied setups during grid outages.

For further assistance at any stage of your project, feel free to contact us at Volts Energies. Our experts can help you select the right battery from top-quality products like ZendureBattle Born, Pylontech, Relion and Victron Energy Batteries.


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2 comments

  • Portugal is making impressive strides in renewable energy, with solar panels playing a key role. The country’s sunny climate provides an ideal environment for solar power, making it a smart investment. Embracing this green technology not only reduces carbon footprints but also promotes energy independence and sustainability. Great initiative!

    Solar panels portugal on
  • Building a battery bank for a solar panel system involves calculating energy requirements, selecting batteries with suitable capacity and lifespan, and ensuring compatibility with your solar setup. Proper wiring and safety measures are crucial. Researching online tutorials and seeking expert advice can streamline the process and ensure optimal performance and longevity.

    john on

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